Introduction
If your Mitsubishi servo motor is making strange noises or vibrating excessively, It’s likely necessary to replace motor bearings to restore optimal motor performance and prevent further internal damage.
In this article, we’ll take you step-by-step through an actual case in which we installed new bearings in a Mitsubishi servo motor and replaced its bearings ourselves. Don’t miss our step-by-step video that documents this process!
Watch our full repair process video below
Signs You Need to Replace Motor Bearings
- Unusual grinding or humming noise during operation
- Excessive heat around the motor
- Motor vibration increasing over time
- Looseness or axial play when manually rotating the shaft
Tip: If the motor sounds like it’s “growling” or feels shaky during normal operation, chances are the bearings are failing.
Case Background: Mitsubishi Servo Motor Details
A customer sent us a Mitsubishi HF104S servo motor reporting noise and performance issues. Our technician confirmed that the motor bearings had worn out after initial testing and disassembly.
Before we replace motor bearings, our team performs insulation resistance tests and shaft rotation checks to verify the internal status.
Step-by-Step Replacement Process
- Motor Disassembly
We carefully removed the motor casing and detached the encoder and front housing. - Bearing Removal
Using a bearing puller, the old, noisy bearings were removed from both ends of the rotor shaft. - Cleaning & Inspection
The bearing seats and rotor shaft were thoroughly cleaned. No cracks or scoring were found. - New Bearing Installation
High-quality bearings were pressed in with precision tools. - Motor Reassembly
All components were reassembled, and the shaft was rotated to ensure smoothness. - Motor Test
Ensure the motor is powered and running normally
Final Testing and Quality Check
After reassembly, we powered up the motor on our test platform:
- The motor ran silently and smoothly
- Vibration levels were within acceptable range
- No alarms or faults detected
The motor passed all our standard tests and was sent back to the customer with a warranty.
Why Choose Us for Servo Motor Repair
We specialize in repairing Mitsubishi, FANUC, and Siemens servo systems. Our repair process includes:
- Original quality components
- Strict inspection before and after repair
- Professional tools and trained technicians
- Fast turnaround and responsive customer service
Conclusion
Replacing worn-out bearings in a Mitsubishi servo motor can significantly reduce downtime and save costs compared to full motor replacement. If you’re experiencing symptoms like unusual noise or vibration, don’t wait—let us help you replace motor bearings the right way.
Contact us today to book a free evaluation.
Browse more repair cases here
Watch more behind-the-scenes repair videos on our YouTube!
FAQ – Mitsubishi Servo Motor Bearing Replacement
How do I know if my Mitsubishi servo motor bearings are worn out?
Common signs include unusual noise (grinding, humming), increased vibration, overheating, or loose shaft movement. If you notice these symptoms, it’s recommended to inspect the bearings immediately to prevent further motor damage.
Can I replace servo motor bearings by myself?
Technically possible, but not recommended unless you have professional tools and experience. Improper bearing removal or reassembly can damage the rotor or encoder, leading to more costly repairs. It’s safer to let experienced technicians handle it.
How long does it take to replace Mitsubishi servo motor bearings?
For professionals, it usually takes 2–4 hours, including disassembly, cleaning, bearing installation, and testing. If additional damage is found (e.g., shaft wear), it may take longer.
What type of bearings do Mitsubishi servo motors use?
It depends on the motor model, but most Mitsubishi servo motors use high-precision deep groove ball bearings. We always match OEM specs to ensure proper fit and performance.
Do you offer warranty after replacing the bearings?
Yes. All our bearing replacement services include a standard 3-month warranty. If you have issues during the warranty period, just contact us for support or a free recheck.
Can bearing failure trigger servo alarms?
Yes, excessive vibration or internal damage caused by failed bearings can trigger servo alarms, encoder errors, or even overcurrent/overload faults on your Mitsubishi drive.
How much does bearing replacement cost?
The cost depends on the motor size and model. Feel free to contact us for a quote!