Introduction
A servo amp—also known as a servo amplifier—is a key component in CNC machines, robotics, and industrial automation. It controls the servo motor’s speed, torque, and position, allowing precise machine movement.
While many brands manufacture servo amplifiers, this guide focuses on the two most widely used and supported in the global CNC industry: FANUC and Mitsubishi. These are also the primary brands our company specializes in for sales, testing, and repair services.
If you want to better understand how servo amplifiers work and how to choose or troubleshoot FANUC and Mitsubishi servo amps, this article will guide you through everything.
What Is a Servo Amplifier and How Does It Work?
A servo amplifier receives commands from a CNC controller (e.g., FANUC 0i/30i series or Mitsubishi M80/M700 series) and converts those signals into controlled electrical power for the servo motor.
Main Functions of a Servo Amplifier
- Controls motor speed, torque, and position
- Regulates the power delivered to the servo motor
- Processes feedback from encoders or sensors
- Ensures stable, precise axis movement
- Protects the motor and drive system from overload
Servo Amp vs Spindle Drive
| Servo Amp | Spindle Drive |
|---|---|
| Controls servo motors | Controls spindle motors |
| Precision movement (X, Y, Z axes) | High-speed rotation for cutting tools |
| Works with encoder feedback | Works with speed commands |
FANUC Servo Amplifiers Overview
FANUC is one of the most reliable and widely used CNC brands in the world. Their servo amplifiers are known for stability, long lifetime, and excellent performance in CNC machining centers, lathes, and automation systems.
Popular FANUC Servo Amplifier Series
- αi Series (Alpha i)
- βi Series (Beta i)
- FANUC high-performance drives for 0i, 30i, 31i, 32i controls
FANUC Servo Amp Key Features
- Highly reliable design
- Modular structure for easy maintenance
- Stable torque response
- Built-in diagnostic LEDs
- Supports various FANUC servo motor types
Typical FANUC Servo Amp Failure Symptoms
- ALM light is ON
- SV013 / SV040 / overcurrent alarms
- Motor vibration or no movement
- Abnormal noise or heating
- Axis overload alarms
Repairing & Testing FANUC Servo Amplifiers
Our technicians can:
- Perform full diagnostic testing
- Replace damaged components
- Repair power modules, IGBTs, and control boards
- Verify performance on test benches
- Provide replacement units with 3-month warranty
Mitsubishi Servo Amplifiers Overview
Mitsubishi servo amplifiers are widely used in CNC milling, grinding machines, EDM machines, and automation production lines. They are valued for fast response, good compatibility, and long operational life.
Popular Mitsubishi Servo Amp Series
- MDS-A / MDS-B / MDS-C
- MDS-D / MDS-D-SVJ2
- MR-J2S / MR-J3 / MR-J4 servo drive series
Key Features of Mitsubishi Servo Amps
- Excellent speed and position control
- Compact modular design
- High-efficiency power circuits
- Seamless integration with Mitsubishi CNC units
Common Failure Symptoms
- Alarm 30 / overcurrent error
- Servo not ready or no movement
- CNC communication failure
- Abnormal heat or burnt smell
- Motor jerking or lost steps
Repairing & Testing Mitsubishi Servo Amplifiers
Our company provides:
- Component-level repair
- Testing on Mitsubishi-compatible rigs
- Replacement units available in stock
- Warranty for repaired or replacement drives
FANUC vs Mitsubishi Servo Amplifier Comparison
| Feature | FANUC Servo Amplifier | Mitsubishi Servo Amplifier |
|---|---|---|
| CNC Compatibility | FANUC CNC systems | Mitsubishi CNC systems |
| Application | Machining centers, lathes, robotics | Milling, EDM, automation |
| Reliability | Very high, stable for long-term use | High, fast response |
| Cost | Generally higher | More cost-effective |
Both brands are excellent, but your choice depends on your machine’s CNC system.
How to Choose the Right Servo Amplifier
When selecting a replacement or spare servo amp, consider the following:
1. Match Your CNC System Brand
- FANUC CNC → FANUC servo amp
- Mitsubishi CNC → Mitsubishi servo amp
2. Check the Exact Model Number
- A06B-**** for FANUC
- MDS-*** or MR-J*** for Mitsubishi
These numbers ensure compatibility.
3. Match Motor Type
Different motors require different servo amps:
- Standard servo motors
- High-torque motors
- Built-in encoder compatibility
4. Repair vs Replacement
Repair may be cheaper, but replacement is faster if production is urgent.
5. Consider Professional Support
Incorrect installation can damage the CNC system.
Our team can help evaluate your unit and recommend the best solution.
Troubleshooting Tips Before Replacing a Servo Amplifier
Before deciding your servo amp is faulty, you can check:
Basic Checks
- Ensure correct power supply
- Inspect connectors and cables
- Confirm whether alarm codes are from motor or CNC
- Check internal fans and heat sinks
If Visible Damage Exists
- Burn marks
- Smell of burnt electronics
- Bulging capacitors
Stop using the machine immediately and contact a technician.
Why Choose CNCFixtech for FANUC & Mitsubishi Servo Amplifier Services
We specialize in the industrial CNC field, especially FANUC and Mitsubishi systems.
Our Advantages
- Professional team for testing & repair
- Stock available for FANUC & Mitsubishi servo amps
- 3-month warranty
- Full functional test before shipping
- Fast global delivery
- Support for drives, motors, encoders, main boards, and more
If your servo amplifier is faulty or you need replacement parts, our team can help with fast, reliable service.
Conclusion
A servo amplifier is essential to the precise movement of CNC machines. Whether you are using FANUC or Mitsubishi, choosing the right servo amp and keeping it properly maintained ensures stable machine performance and reduces downtime.
If you need testing, repair, or replacement servo amplifiers, feel free to contact CNCFixtech—we are ready to support your maintenance needs with professional service and reliable products.
FAQ
What is a servo amp (servo amplifier) in a CNC machine?
A servo amp is a device that controls the servo motor’s speed, torque, and position based on commands from the CNC controller. It ensures precise axis movement and stable machine performance.
What is the difference between a servo amp and a spindle drive?
A servo amp controls axis servo motors, while a spindle drive controls the spindle motor for high-speed rotation. They serve different functions in CNC machines and are not interchangeable.
Can a servo amplifier be repaired, or must it be replaced?
Many FANUC and Mitsubishi servo amplifiers can be repaired, especially issues involving IGBT modules, capacitors, control boards, or power supply sections. However, if the damage is severe or urgent production is required, replacing the unit is recommended.
What causes servo amplifier alarms or failures?
Typical causes include:
- Overload or short circuit
- Damaged power module (IGBT)
- Cooling fan failure
- Dust, oil, or moisture contamination
- Incorrect wiring or grounding
- Age-related component degradation
Regular cleaning and inspection can help prevent failures.
Can a servo amp damage a servo motor?
Yes. A faulty servo amplifier can send improper voltage or current to the motor, potentially causing overheating or internal winding damage. If any alarm appears, stop using the machine and test the amplifier immediately.