Servo Amplifier Explained: A Complete Guide to FANUC & Mitsubishi Models

Introduction

A servo amp—also known as a servo amplifier—is a key component in CNC machines, robotics, and industrial automation. It controls the servo motor’s speed, torque, and position, allowing precise machine movement.

While many brands manufacture servo amplifiers, this guide focuses on the two most widely used and supported in the global CNC industry: FANUC and Mitsubishi. These are also the primary brands our company specializes in for sales, testing, and repair services.

If you want to better understand how servo amplifiers work and how to choose or troubleshoot FANUC and Mitsubishi servo amps, this article will guide you through everything.

What Is a Servo Amplifier and How Does It Work?

A servo amplifier receives commands from a CNC controller (e.g., FANUC 0i/30i series or Mitsubishi M80/M700 series) and converts those signals into controlled electrical power for the servo motor.

Main Functions of a Servo Amplifier

  • Controls motor speed, torque, and position
  • Regulates the power delivered to the servo motor
  • Processes feedback from encoders or sensors
  • Ensures stable, precise axis movement
  • Protects the motor and drive system from overload

Servo Amp vs Spindle Drive

Servo AmpSpindle Drive
Controls servo motorsControls spindle motors
Precision movement (X, Y, Z axes)High-speed rotation for cutting tools
Works with encoder feedbackWorks with speed commands

FANUC Servo Amplifiers Overview

FANUC is one of the most reliable and widely used CNC brands in the world. Their servo amplifiers are known for stability, long lifetime, and excellent performance in CNC machining centers, lathes, and automation systems.

Popular FANUC Servo Amplifier Series

  • αi Series (Alpha i)
  • βi Series (Beta i)
  • FANUC high-performance drives for 0i, 30i, 31i, 32i controls

FANUC Servo Amp Key Features

  • Highly reliable design
  • Modular structure for easy maintenance
  • Stable torque response
  • Built-in diagnostic LEDs
  • Supports various FANUC servo motor types

Typical FANUC Servo Amp Failure Symptoms

  • ALM light is ON
  • SV013 / SV040 / overcurrent alarms
  • Motor vibration or no movement
  • Abnormal noise or heating
  • Axis overload alarms

Repairing & Testing FANUC Servo Amplifiers

Our technicians can:

  • Perform full diagnostic testing
  • Replace damaged components
  • Repair power modules, IGBTs, and control boards
  • Verify performance on test benches
  • Provide replacement units with 3-month warranty

Mitsubishi Servo Amplifiers Overview

Mitsubishi servo amplifiers are widely used in CNC milling, grinding machines, EDM machines, and automation production lines. They are valued for fast response, good compatibility, and long operational life.

Popular Mitsubishi Servo Amp Series

  • MDS-A / MDS-B / MDS-C
  • MDS-D / MDS-D-SVJ2
  • MR-J2S / MR-J3 / MR-J4 servo drive series

Key Features of Mitsubishi Servo Amps

  • Excellent speed and position control
  • Compact modular design
  • High-efficiency power circuits
  • Seamless integration with Mitsubishi CNC units

Common Failure Symptoms

  • Alarm 30 / overcurrent error
  • Servo not ready or no movement
  • CNC communication failure
  • Abnormal heat or burnt smell
  • Motor jerking or lost steps

Repairing & Testing Mitsubishi Servo Amplifiers

Our company provides:

  • Component-level repair
  • Testing on Mitsubishi-compatible rigs
  • Replacement units available in stock
  • Warranty for repaired or replacement drives

FANUC vs Mitsubishi Servo Amplifier Comparison

Servo Amplifier FANUC VS Mitsubishi
FeatureFANUC Servo AmplifierMitsubishi Servo Amplifier
CNC CompatibilityFANUC CNC systemsMitsubishi CNC systems
ApplicationMachining centers, lathes, roboticsMilling, EDM, automation
ReliabilityVery high, stable for long-term useHigh, fast response
CostGenerally higherMore cost-effective

Both brands are excellent, but your choice depends on your machine’s CNC system.

How to Choose the Right Servo Amplifier

When selecting a replacement or spare servo amp, consider the following:

1. Match Your CNC System Brand

2. Check the Exact Model Number

  • A06B-**** for FANUC
  • MDS-*** or MR-J*** for Mitsubishi

These numbers ensure compatibility.

3. Match Motor Type

Different motors require different servo amps:

  • Standard servo motors
  • High-torque motors
  • Built-in encoder compatibility

4. Repair vs Replacement

Repair may be cheaper, but replacement is faster if production is urgent.

5. Consider Professional Support

Incorrect installation can damage the CNC system.
Our team can help evaluate your unit and recommend the best solution.

Troubleshooting Tips Before Replacing a Servo Amplifier

Before deciding your servo amp is faulty, you can check:

Basic Checks

  • Ensure correct power supply
  • Inspect connectors and cables
  • Confirm whether alarm codes are from motor or CNC
  • Check internal fans and heat sinks

If Visible Damage Exists

  • Burn marks
  • Smell of burnt electronics
  • Bulging capacitors

Stop using the machine immediately and contact a technician.

Why Choose CNCFixtech for FANUC & Mitsubishi Servo Amplifier Services

We specialize in the industrial CNC field, especially FANUC and Mitsubishi systems.

Our Advantages

  • Professional team for testing & repair
  • Stock available for FANUC & Mitsubishi servo amps
  • 3-month warranty
  • Full functional test before shipping
  • Fast global delivery
  • Support for drives, motors, encoders, main boards, and more

If your servo amplifier is faulty or you need replacement parts, our team can help with fast, reliable service.

Conclusion

A servo amplifier is essential to the precise movement of CNC machines. Whether you are using FANUC or Mitsubishi, choosing the right servo amp and keeping it properly maintained ensures stable machine performance and reduces downtime.

If you need testing, repair, or replacement servo amplifiers, feel free to contact CNCFixtech—we are ready to support your maintenance needs with professional service and reliable products.

FAQ

What is a servo amp (servo amplifier) in a CNC machine?

A servo amp is a device that controls the servo motor’s speed, torque, and position based on commands from the CNC controller. It ensures precise axis movement and stable machine performance.

A servo amp controls axis servo motors, while a spindle drive controls the spindle motor for high-speed rotation. They serve different functions in CNC machines and are not interchangeable.

Many FANUC and Mitsubishi servo amplifiers can be repaired, especially issues involving IGBT modules, capacitors, control boards, or power supply sections. However, if the damage is severe or urgent production is required, replacing the unit is recommended.

Typical causes include:

  • Overload or short circuit
  • Damaged power module (IGBT)
  • Cooling fan failure
  • Dust, oil, or moisture contamination
  • Incorrect wiring or grounding
  • Age-related component degradation

Regular cleaning and inspection can help prevent failures.

Yes. A faulty servo amplifier can send improper voltage or current to the motor, potentially causing overheating or internal winding damage. If any alarm appears, stop using the machine and test the amplifier immediately.

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Repair Service

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FANUC Repair Process

How we process your repair requirements

Step 1: Contact Us:

Get in touch with us and provide as much detail as possible about the issue you are experiencing.

Our professional repair team will help assess the severity of the problem and the possibility of repair.

  • If the fault is likely repairable, we will provide an initial quote and arrange for logistics to collect the item.
  • If the fault is difficult to repair, we will suggest replacing the parts and offer a special discount quote for your reference.

The customer sends or delivers the servo drive to our company. We register it in our system and prepare it for further inspection.

Our engineers diagnose the fault points of the servo drive and provide a detailed inspection report, including the final repair cost and estimated repair time.

We provide the repair quote to the customer and wait for their confirmation. If the customer agrees to the quote, we proceed with the repair. 

Upon customer approval, we carry out the necessary repairs. After repairs are completed, we perform tests with the motor and conduct aging tests to ensure the servo drive operates reliably under various conditions. Once the testing is successful, we register the drive for delivery.

The customer completes the payment, and we deliver the repaired servo drive to the customer.

We provide attentive follow-up service to ensure customer satisfaction and address any further needs.

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